• UDD fully automatic SMT line UDD fully automatic SMT line

    SMT Placement · One-stop PCBA Back-end Processing & Testing

    Newly imported ASM TX2I dual-rail high-speed mounters, 5 standardized SMT lines, one-stop from prototyping to mass production

SMT Introduction

ASM TX2I Dual-rail Mounters · JUKI High-speed Mounters · 5 Standardized SMT Lines

UDD's PCBA manufacturing system focuses on two core strengths — high efficiency and high reliability — meeting customers' full-cycle needs from R&D prototyping and small-batch pilot runs to volume production. The production base sits in the Tianfu International Airport Economic Zone, Eastern New District of Chengdu, only a 10-minute drive from Tianfu International Airport, leveraging the airport-hub location for efficient material flow and rapid delivery. The plant runs an integrated ERP, MES and intelligent-warehousing digital management platform connecting the whole chain from order entry, material control, SMT mounting and product testing to finished-goods shipment, with real-time data collection at every process and intelligent scheduling for full-process visualization and complete traceability.

The company operates 5 standardized SMT lines equipped with newly imported industry-leading equipment such as ASM TX2I dual-rail mounters, JUKI high-speed mounters, fully automatic high-precision solder paste printers and eight/ten-zone lead-free (nitrogen) reflow ovens, together with a full set of SPI, X-RAY, solder paste thickness gauge and AOI inspection equipment, strongly supporting high-complexity, high-density, high-reliability PCBA manufacturing with solid quality assurance.

UDD ASM TX2I dual-lane high-speed mounters

Dual-rail High-speed Mounting

ASM TX2I dual-rail and JUKI high-speed mounters work in parallel with high UPH and fast changeover for flexible multi-variety, small-to-medium batch production.

Full-process Automation

Solder paste printing, mounting, reflow and AOI/SPI are fully automated to reduce human intervention and stabilize yield.

UDD standardized SMT production workshop

10M Pieces/year

Scaled line configuration supports 10M pieces/year to meet high-volume orders across communications, networking, automotive, smart wearables, security payment, industrial IoT, medical health and low-altitude drones.

MES Traceability

The MES system runs across the whole process, with work orders, materials and process routings fully traceable.

SMT Advantages

Adjacent to Tianfu International Airport · Fast Delivery

Delivery as Fast as 8 Hours

5 SMT Production Lines

New Imported ASM+JUKI Mounters and Other High-end Equipment

Min. Placement: 01005/0201

Digital Smart Factory · Full-Process Traceability

Production Equipment

ASM Dual-rail/JUKI Mounters · Eight/Ten-zone Lead-free (Nitrogen) Reflow · SPI/X-RAY/AOI Full Inspection

Equipped with newly imported ASM dual-rail and JUKI mounters, fully automatic solder paste printers, eight/ten-zone lead-free (nitrogen) reflow ovens, wave soldering and other high-end equipment, plus a full set of SPI, X-RAY, solder paste thickness gauge and AOI inspection equipment and fully automatic board splitters, we focus on high-quality prototyping, pilot runs and volume SMT mounting services.

UDD ten-zone nitrogen reflow oven with temperature profile monitor

Printing & Reflow

The fully automatic solder-paste printer keeps paste volume and forming highly consistent, strengthening the front-end printing process; paired with ten-zone nitrogen reflow, the temperature profile stays stable and controllable, reducing soldering oxidation and effectively improving solder joint reliability and yield.

UDD AOI optical inspection machine

AOI/SPI Full Inspection

SPI monitors solder paste printing quality; pre- and post-reflow AOI intercepts mounting and soldering defects for full yield assurance.

Equipment Synergy

Printing, mounting, reflow and inspection equipment work together to build a stable, efficient SMT line.

DIP Line

DIP Wave Soldering · Through-hole Materials · Workbenches/Rail Carts/Carriers · IPQC/QA Sampling

The company operates a professional DIP line with wave soldering, compatible with all kinds of through-hole components; dedicated workbenches, rail carts and carriers effectively improve insertion efficiency, while strict IPQC and QA LOT sampling secure DIP reliability.

UDD DIP wave soldering machine

Wave Soldering

Using the DIP wave-soldering process, through-hole component leads are batch-soldered in one pass with precisely controlled process parameters, effectively ensuring full, bright solder joints and reducing defects such as cold and missed joints.

Through-hole Materials & Carriers

Through-hole materials are formed and ready, paired with professional workbenches, rail carts and custom carriers to improve insertion efficiency and consistency.

UDD DIP post-soldering workstations

IPQC/QA Sampling

IPQC routing inspection covers insertion, soldering and touch-up stations; QA sampling controls outgoing quality, forming a multi-layer quality defense.

Mixed Mounting Capability

Mature SMT and DIP mixed-mounting capability meets the diverse soldering needs of complex PCBA.

PCBA Testing

Rohde & Schwarz CMW500 · LitePoint Stream-5G · Anritsu 8870A · 100% Pre-outgoing Inspection

The company owns professional RF test instruments including Rohde & Schwarz CMW500, LitePoint Stream-5G and Anritsu 8870A plus 40 pneumatic shielded boxes, and has built an integrated back-end test line covering software flashing, RF calibration and FCT functional testing, with 100% of products inspected before leaving the factory. The MES system uploads test data in real time with status marking and full-chain traceability, steadily securing first-pass yield and customer sampling pass rates.

UDD PCBA RF comprehensive testing stations

RF Comprehensive Test

Professional RF testers such as the Rohde & Schwarz CMW500 perform RF calibration and comprehensive testing to secure the transmit/receive performance of communication modules.

5G & High-frequency

LitePoint Stream-5G and Anritsu 8870A cover 5G bands and high-speed signal testing needs.

UDD PCBA RF test instruments

Shielding & MES Traceability

40 pneumatic shielded boxes secure the RF test environment; the MES system records every PCBA's test data for full-chain traceability.

100% Pre-outgoing Inspection

All PCBAs pass electrical, functional and RF calibration testing 100% before delivery to ensure outgoing quality.

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