SMT Introduction
ASM TX2I Dual-rail Mounters · JUKI High-speed Mounters · 5 Standardized SMT Lines
UDD's PCBA manufacturing system focuses on two core strengths — high efficiency and high reliability — meeting customers' full-cycle needs from R&D prototyping and small-batch pilot runs to volume production. The production base sits in the Tianfu International Airport Economic Zone, Eastern New District of Chengdu, only a 10-minute drive from Tianfu International Airport, leveraging the airport-hub location for efficient material flow and rapid delivery. The plant runs an integrated ERP, MES and intelligent-warehousing digital management platform connecting the whole chain from order entry, material control, SMT mounting and product testing to finished-goods shipment, with real-time data collection at every process and intelligent scheduling for full-process visualization and complete traceability.
The company operates 5 standardized SMT lines equipped with newly imported industry-leading equipment such as ASM TX2I dual-rail mounters, JUKI high-speed mounters, fully automatic high-precision solder paste printers and eight/ten-zone lead-free (nitrogen) reflow ovens, together with a full set of SPI, X-RAY, solder paste thickness gauge and AOI inspection equipment, strongly supporting high-complexity, high-density, high-reliability PCBA manufacturing with solid quality assurance.
Dual-rail High-speed Mounting
ASM TX2I dual-rail and JUKI high-speed mounters work in parallel with high UPH and fast changeover for flexible multi-variety, small-to-medium batch production.
Full-process Automation
Solder paste printing, mounting, reflow and AOI/SPI are fully automated to reduce human intervention and stabilize yield.
10M Pieces/year
Scaled line configuration supports 10M pieces/year to meet high-volume orders across communications, networking, automotive, smart wearables, security payment, industrial IoT, medical health and low-altitude drones.
MES Traceability
The MES system runs across the whole process, with work orders, materials and process routings fully traceable.
SMT Advantages
Adjacent to Tianfu International Airport · Fast Delivery
Delivery as Fast as 8 Hours
5 SMT Production Lines
New Imported ASM+JUKI Mounters and Other High-end Equipment
Min. Placement: 01005/0201
Digital Smart Factory · Full-Process Traceability
Production Equipment
ASM Dual-rail/JUKI Mounters · Eight/Ten-zone Lead-free (Nitrogen) Reflow · SPI/X-RAY/AOI Full Inspection
Equipped with newly imported ASM dual-rail and JUKI mounters, fully automatic solder paste printers, eight/ten-zone lead-free (nitrogen) reflow ovens, wave soldering and other high-end equipment, plus a full set of SPI, X-RAY, solder paste thickness gauge and AOI inspection equipment and fully automatic board splitters, we focus on high-quality prototyping, pilot runs and volume SMT mounting services.
Printing & Reflow
The fully automatic solder-paste printer keeps paste volume and forming highly consistent, strengthening the front-end printing process; paired with ten-zone nitrogen reflow, the temperature profile stays stable and controllable, reducing soldering oxidation and effectively improving solder joint reliability and yield.
AOI/SPI Full Inspection
SPI monitors solder paste printing quality; pre- and post-reflow AOI intercepts mounting and soldering defects for full yield assurance.
Equipment Synergy
Printing, mounting, reflow and inspection equipment work together to build a stable, efficient SMT line.
DIP Line
DIP Wave Soldering · Through-hole Materials · Workbenches/Rail Carts/Carriers · IPQC/QA Sampling
The company operates a professional DIP line with wave soldering, compatible with all kinds of through-hole components; dedicated workbenches, rail carts and carriers effectively improve insertion efficiency, while strict IPQC and QA LOT sampling secure DIP reliability.
Wave Soldering
Using the DIP wave-soldering process, through-hole component leads are batch-soldered in one pass with precisely controlled process parameters, effectively ensuring full, bright solder joints and reducing defects such as cold and missed joints.
Through-hole Materials & Carriers
Through-hole materials are formed and ready, paired with professional workbenches, rail carts and custom carriers to improve insertion efficiency and consistency.
IPQC/QA Sampling
IPQC routing inspection covers insertion, soldering and touch-up stations; QA sampling controls outgoing quality, forming a multi-layer quality defense.
Mixed Mounting Capability
Mature SMT and DIP mixed-mounting capability meets the diverse soldering needs of complex PCBA.
PCBA Testing
Rohde & Schwarz CMW500 · LitePoint Stream-5G · Anritsu 8870A · 100% Pre-outgoing Inspection
The company owns professional RF test instruments including Rohde & Schwarz CMW500, LitePoint Stream-5G and Anritsu 8870A plus 40 pneumatic shielded boxes, and has built an integrated back-end test line covering software flashing, RF calibration and FCT functional testing, with 100% of products inspected before leaving the factory. The MES system uploads test data in real time with status marking and full-chain traceability, steadily securing first-pass yield and customer sampling pass rates.
RF Comprehensive Test
Professional RF testers such as the Rohde & Schwarz CMW500 perform RF calibration and comprehensive testing to secure the transmit/receive performance of communication modules.
5G & High-frequency
LitePoint Stream-5G and Anritsu 8870A cover 5G bands and high-speed signal testing needs.
Shielding & MES Traceability
40 pneumatic shielded boxes secure the RF test environment; the MES system records every PCBA's test data for full-chain traceability.
100% Pre-outgoing Inspection
All PCBAs pass electrical, functional and RF calibration testing 100% before delivery to ensure outgoing quality.
